HMG Extrusions
ATW Product Range
Complete extrusion lines for the production of U-PVC, HOPE, PP, PPR & X-PE pipes,U-PVC profiles & pellets.Special applications include extrusion lines to produce U-PVC door panels, WPC composite extrusion, rubber (perlhoses) irrigation pipe systems & PVC window/door plants.
Screws and Barrels
Our Product Range
- Original production and refurbishment of:
- Twin screws (parallel and conical)
- Single screws
- Barrels (parallel and conical)
- Segment elements
- Housings
- Bimetallic – Twin barrel
- Process-oriented geometry design
- Insulation blankets
- Ultimate wear protection utilizing the latest laser welding process
Extend Your Equipment Lifecycle
Using HMG Screw Technology
Our screws can be produced using wear-resistant nitrided steel (1.8519). Or upon request, with special steels that resist chemically aggressive formulations. The screw flanks can be additionally coated with a molybdenum-alloy or optionally with a higher wear resistance VCR-alloy layer that is applied using a laser welding process. User-specific screw design with an optimized geometry is our answer to cut-priced standard screws that cannot fulfill the requirements of the modern-day production process.
Our experienced R&D department can develop the specific screw geometry that you need. We also offer the refurbishment of screws using build-up welding to apply a wear-resistant layer. Our production facility can produce screws of up to 5m in length having diameters ranging between 35 and 160 mm of any screw geometry.
Extend Your Equipment Lifecycle
Using HMG Barrel Technology
Our twin-screw barrels are produced with high-quality steel (1.8550) and are machined on state-of-the-art milling equipment. The nitrided cylinder layer of 0.8 mm is achieved using a two-step heating process.
If an even higher service life is needed, we can supply cylinders with an extremely wear-resistant BIMETALLIC liner based on 4 different alloy specifications. (leaflet available upon request) Refurbishing options are available upon requests.
HMG Extrusions supplies the processing technology that fits your needs; no matter what extruder you run, no matter the product that you extrude.
Parallel Twin Screw Extruders
HMG extrusions Twin-Screw extruders have been designed to extrude PVC dryblend or pellets, resulting in a high performance and reliable extruder that provides excellent throughput and quality of pipes, profiles and pellets. Output capacities start from 80 kg/hr. up to 1200 kg/hr. Standard features are A/C Vector Drive and German gear box. Latest screw design result in superb melt homogeneity and in optimum productivity.
Specifics:
- Solid and robust construction with tubular steel frame
- Reduction / distribution gearbox
- Screw and barrel with latest design and
wear protection technology for optimum life span
- A/C Vector Drive / heating / cooling system
- Safety overload shut-off
- Synchronized speed of main drive, dosing feeder and haul-off
- Vacuum pump including filter / chamber
Benefits:
- Superb melt homogeneity
- Quality components – less downtime
- Low maintenance with higher output
- Minimal motor maintenance due to latest drive technology
- Less screws / barrels replacement issues deliver optimum productivity
We reserve the right to amend any specifications without notice due to new development
| MODEL | HMG-P 54 | HMG-P 65 | HMG-P 67 | HMG-P 90 | HMG-P 92 | HMG-P 110 | HMG-P 130 |
| Screw Counter Rotating | 54mm | 65mm | 67mm | 90mm | 92mm | 110mm | 132mm |
| 27 LD | 22 LD | 27 LD | 22 LD | 27 LD | 27 LD | 27 LD | |
| Max. Speed (rpm) | 54 | 50 | 50 | 42 | 45 | 36 | 28 |
| Torque (Nm) | 3500 | 4200 | 5800 | 8400 | 15500 | 24000 | 37500 |
| Barrel Heater (kW) | 17,0 | 18,5 | 30,0 | 41,0 | 45,0 | 50,0 | 55,0 |
| Barrel Cooling Zone | 2 | 2 | 3 | 3 | 3 | 3 | 3 |
| Motor Drive (kW) | 15 | 22 | 45 | 55 | 75 | 90 | 110 |
| Starve Feeder (kW) | 0,75 | 1,5 | 1,5 | 1,5 | 2,2 | 2,2 | 2,2 |
| Hopper Volume (cm3) | 150 | 180 | 180 | 200 | 200 | 270 | 300 |
| Weight Approx. (kgs) | 1500 | 2200 | 2400 | 3500 | 4500 | 6200 | 9000 |
| Vacuum Pump (kW) | 0,75 | 1,5 | 1,5 | 1,5 | 2,2 | 2,2 | 2,2 |
| Adapter (kW) | 0,75 | 0,75 | 0,75 | 1,0 | 1,0 | 1,0 | 1,0 |
| Tooling Die Zone | 4 | 6 | 8 | 8 | 10 | 12 | 12 |
| Output Pipe (kg/h) | 100-150 | 200-220 | 300-350 | 400-450 | 600-700 | 800-900 | 1100-1200 |
| Output Profile (kg/h) | 80-120 | 150-180 | 200-280 | 250-350 | 400-450 | – | – |
| Dimension Length (mm) | 2300 | 3100 | 3300 | 3600 | 4200 | 5100 | 5900 |
| Dimension Width (mm) | 1180 | 1300 | 1300 | 1500 | 1500 | 1800 | 2350 |
| Dimension Height (mm) | 2100 | 2300 | 2300 | 2400 | 2400 | 2400 | 2700 |
Conical Twin Screw Extruders
The proven screw geometries will give high outputs with less wear even when using regrind material or higher filled formulations. Standard features, among others, are an A/C vector drive, a sturdy vertical gearbox for easy maintenance and double vacuum storage. The Screw designs guarantee a wide range of applications with high output.
Characteristics:
- Improved sturdy Gearbox with high safety factor
- Screws and Barrel – bimetallic execution
- Vertical Gearbox for easy maintenance and also space-saving
- Safety overload shut-off
- Material Feeding twin-screw type
Specifics:
- Superb Melt Homogeneity
- Synchronization speed for main drive, starve feeder and haul off
- Double vacuum storage tanks (for easy cleaning during production)
We reserve the right to amend any specifications without notice due to new development
| MODEL | HMG-C 45 | HMG-C 51 | HMG-C 55 | HMG-C 65 | HMG-C 80 | HMG-C 92 |
| Screw Counter Rotating | 45mm | 51mm | 55mm | 65mm | 80mm | 92mm |
| Max. Speed (rpm) | 45 | 45 | 37 | 38 | 38 | 36 |
| Torque (Nm) | 1972 | 2779 | 3820 | 4518 | 6786 | 13130 |
| Barrel Heater (kW) | 12,0 | 18,5 | 36,0 | 42,0 | 45,0 | 48,0 |
| Barrel Cooling Zone | 2 | 2 | 3 | 3 | 3 | 3 |
| Motor Drive (kW) | 15 | 18,5 | 22 | 37 | 55 | 110 |
| Starve Feeder (kW) | 0,75 | 1,1 | 1,1 | 1,5 | 2,2 | 2,2 |
| Hopper Volume (cm3) | 150 | 180 | 180 | 200 | 200 | 270 |
| Weight Approx. (kgs) | 1800 | 2300 | 2500 | 3300 | 4800 | 7150 |
| Vacuum Pump (kW) | 0,75 | 1,5 | 1,5 | 1,5 | 2,2 | 2,2 |
| Adapter (kW) | 0,75 | 0,75 | 0,75 | 1,0 | 1,0 | 1,0 |
| Tooling Die Zone | 4 | 4 | 5 | 6 | 8 | 10 |
| Output Pipe (kg/h) | 100 – 120 | 100 – 120 | 130 – 150 | 250 – 280 | 400 – 450 | 750 – 850 |
| Output Profile (kg/h) | 60 – 80 | 60 – 80 | 100 – 150 | 220 – 250 | 380 – 400 | 650 – 700 |
| Dimension Length (mm) | 3350 | 3650 | 3800 | 4500 | 5370 | 6380 |
| Dimension Width (mm) | 1200 | 1250 | 1300 | 1380 | 1500 | 1650 |
| Dimension Height (mm) | 2100 | 2300 | 2300 | 2300 | 2400 | 2450 |
Single Screw Extruders – Lumen
These extruders are specifically designed for HDPE / PP / PPR / XPE / ABS / Soft PVC / PMMA / TPE / PC pipes and profiles with minimum space requirements. The screw length of 33 D results in a reliable machine with a wide output range. The standard extruder comprises a nitrided screw and barrel, a dependable control system, and a touch screen as an extra option.
We reserve the right to amend any specifications without notice due to new development
| MODEL | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | |
| 25LD25 | 30LD30 | 45LD30 | 45LD33 | 50LD30 | 60LD33 | 65LD33 | 65LD33 | 65LD33 | ||
| Screw Diameter | 25mm | 30mm | 45mm | 45mm | 50mm | 60mm | 65mm | 65mm | 65mm | |
| Max. Speed (rpm) | HDPE | 12/24 | 150 | 150 | 150 | 120 | 120 | 90 | 120 | 150 |
| Barrel Heater (kW) | 3 | 9 | 11,0 | 10 | 15,0 | 20,0 | 18 | 20,0 | 18 | |
| Barrel Cooling Zone | 3 | 3 | 3 | 4 | 3 | 4 | 5 | 4 | 5 | |
| Motor Drive (kW) | 1.1/1.5 | 4 | 4 | 30 | 11 | 37 | 45 | 45 | 75 | |
| Tooling Die Zone | 2 | 3 | 4 | 4 | 4 | 6 | 6 | 6 | 6 | |
| Throughput (kg/h) | HDPE | 1/2 | 18 | 25 | 80 | 35 | 80 | 120 | 150 | 250 |
We reserve the right to amend any specifications without notice due to new development
| MODEL | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | LUMEN | |
| 70LD33 | 75LD33 | 80LD33 | 90LD33 | 90LD33 | 110LD33 | 120LD33 | 130LD33 | 150LD33 | 150LD33 | ||
| Screw Diameter | 70mm | 75mm | 80mm | 90mm | 90mm | 110mm | 120mm | 130mm | 150mm | 150mm | |
| Max. Speed (rpm) | HDPE | 110 | 120 | 100 | 95 | 120 | 95 | 90 | 95 | 90 | 120 |
| Barrel Heater (kW) | 24,0 | 22 | 30,0 | 40,0 | 28 | 55,0 | 56 | 65,0 | 90 | 90 | |
| Barrel Cooling Zone | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 6 | 6 | |
| Motor Drive (kW) | 60 | 110 | 75 | 90 | 160 | 110 | 280 | 132 | 315 | 400 | |
| Tooling Die Zone | 6 | 9 | 8 | 8 | 9 | 8 | 9 | 10 | 12 | 12 | |
| Throughput (kg/h) | HDPE | 200 | 350 | 350 | 420 | 500 | 500 | 800 | 600 | 1000 | 1200 |
Single Screw Extruders – Candela
Single-screw extruders are offered for polyolefin pipes such as HDPE / LDPE / PP / PPR and X-PE materials.
Our new generation CANDELA extruders are equipped with a grooved feed bush. This, in combination with our newly designed “PUSH FEED” screw geometries of 36 D length, results in high-quality extruders that can produce pipe diameters from 12 mm to 1000 mm.
Standard features, among others, are the use of A/C vector drives, direct-drive gearboxes, PUSH FEED screw designs that guarantee superb melt homogeneity, high output, high torque at lower screw speed and better physical properties of the end product.
We reserve the right to amend any specifications without notice due to new development
MODEL |
| CANDELA | CANDELA | CANDELA | CANDELA | CANDELA | CANDELA | CANDELA | CANDELA |
|
| 45LD36 | 50LD36 | 60LD36 | 70LD36 | 80LD36 | 90LD36 | 110LD36 | 130LD36 |
Screw Diameter |
| 45mm | 50mm | 60mm | 70mm | 80mm | 90mm | 110mm | 130mm |
Max. Speed (rpm) | HDPE | 260 | 230 | 180 | 150 | 120 | 115 | 90 | 75 |
| PP | 220 | 200 | 160 | 130 | 115 | 100 | 80 | 60 |
Barrel Heater (kW) |
| 11,0 | 15,0 | 20,0 | 24,0 | 30,0 | 40,0 | 55,0 | 85,0 |
Barrel Cooling Zone |
| 5 | 5 | 5 | 5 | 6 | 6 | 6 | 6 |
Motor Drive (kW) |
| 60 | 74 | 110 | 140 | 180 | 200 | 266 | 337 |
Tooling Die Zone |
| 4 | 5 | 6 | 6 | 8 | 10 | 10 | 12 |
Throughput (kg/h) | HDPE | 230 | 300 | 450 | 560 | 710 | 850 | 1000 | 1350 |
| PP | 170 | 220 | 350 | 420 | 560 | 630 | 800 | 1050 |
PE/PP/PPR Pipe Heads
HMG extrusions advanced design for polyolefin pipe heads utilizes a 3-stage diversification of the melt flow path through the die, resulting in excellent homogeneity. This design allows for higher outputs with low-pressure build-up and low melt temperatures. It also provides a wide processing window allowing products to be extruded with consistently high quality. Pipes produced with our pipe heads have very smooth internal surfaces with no internal spiral or flow lines on either thick or thin-walled pipes.
We reserve the right to amend any specifications without notice due to new development
| Pipe | Pipe Pressure | Model | |||||
| Diameter | 2.5 bar | 3.2 bar | 4 bar | 6 bar | 10 bar | 16 bar | Type / Output |
| mm | |||||||
| 12 | – | – | – | – | – | – | |
| 16 | – | – | – | – | 1,8 | 2,3 | |
| 20 | – | – | – | 1,8 | 1,9 | 2,8 | SMPHPE 63/250 |
| 25 | – | – | – | 1,8 | 2,3 | 3,5 | (12-63 mm) |
| 32 | – | – | 1,8 | 1,9 | 3 | 4,5 | |
| 40 | – | – | 1,8 | 2,3 | 3,7 | 5,6 | |
| 50 | – | 1,8 | 2 | 2,9 | 4,6 | 6,9 | SMPHPE 110/400 |
| 63 | 1,8 | 2 | 2,5 | 3,6 | 5,8 | 8,7 | (32-110 mm) |
| 75 | 1,9 | 2,4 | 2,9 | 4,3 | 6,9 | 10,4 | |
| 90 | 2 | 2,8 | 3,5 | 5,1 | 8,2 | 12,5 | |
| 110 | 2,7 | 3,5 | 4,3 | 6,3 | 10 | 15,2 | SMPHPE 160/500 |
| 125 | 3,1 | 3,9 | 4,9 | 7,1 | 11,4 | 17,3 | (40-160 mm) |
| 140 | 3,5 | 4,4 | 5,4 | 8 | 12,8 | 19,4 | |
| 160 | 3,9 | 5 | 6,2 | 9,1 | 14,6 | 22,1 | |
| 180 | 4,4 | 5,6 | 7 | 10,2 | 16,4 | 24,9 | SMPHPE 250/800 |
| 200 | 4,9 | 6,2 | 7,7 | 11,4 | 18,2 | 27,6 | (63-250 mm) |
| 225 | 5,5 | 7 | 8,7 | 12,8 | 20,5 | 31,1 | |
| 250 | 6,1 | 7,8 | 9,7 | 14,2 | 22,8 | 34,5 | |
| 280 | 6,9 | 8,7 | 10,8 | 15,9 | 25,5 | 38,7 | SMPHPE 400/1000 |
| 315 | 7,7 | 9,8 | 12,2 | 17,9 | 28,7 | 43,5 | (90-400 mm) |
| 355 | 8,7 | 11,1 | 13,7 | 20,1 | 32,3 | 49 | |
| 400 | 9,8 | 12,4 | 15,4 | 22,7 | 36,4 | 55,2 | |
| 450 | 11 | 14 | 17,4 | 25,5 | 41 | 62,1 | SMPHPE 630/1200 |
| 500 | 12,2 | 15,5 | 19,3 | 28,3 | 45,5 | – | (160-630 mm) |
| 630 | 13,7 | 17,4 | 21,6 | 31,7 | 51 | – | |
| 630 | 6 | 12,4 | 20,7 | – | – | – | |
PVC Pipe Heads
HMG extrusions PVC pipe heads are designed and precision-engineered for superior performance under all operating conditions, achieving excellent homogeneous melt. With our new innovative design, even temperature-sensitive materials can be processed safely and efficiently. Our smaller models are perfectly suited for High-Speed Dual Extrusion up to 160mm and 4-Strand Extrusion up to 32mm.
We reserve the right to amend any specifications without notice due to new development
Diameter | Pipe Pressure | Model | |||||
mm | 1.6 bar | 4 bar | 6 bar | 10 bar | 16 bar | > 16 bar | Type / Output |
10 | – | – | – | – | 1 | 1,2 |
|
12 | – | – | – | – | 1 | 1,4 | SMPHPVC 63/250 |
16 | – | – | – | – | 1,2 | 1,8 | (12-63 mm) |
20 | – | – | – | – | 1,5 | 2,3 |
|
25 | – | – | – | 1,5 | 1,9 | 2,8 |
|
32 | – | – | – | 1,8 | 2,4 | 3,6 | SMPHPVC 125/450 |
40 | – | – | 1,8 | 1,9 | 3 | 4,5 | (20-125 mm) |
50 | – | – | 1,8 | 2,4 | 3,7 | 5,6 |
|
63 | – | – | 1,9 | 3 | 4,7 | 7 |
|
75 | – | 1,8 | 2,2 | 3,6 | 5,6 | 8,4 |
|
90 | – | 1,8 | 2,7 | 4,3 | 6,7 | 10 | SMPHPVC 160/600 |
110 | 1,8 | 2,2 | 3,2 | 5,3 | 8,2 | 12,3 | (50-160 mm) |
125 | 1,8 | 2,5 | 3,7 | 6 | 9,3 | 13,9 |
|
140 | 1,8 | 2,8 | 4,1 | 6,7 | 10,4 | 15,6 |
|
160 | 1,8 | 3,2 | 4,7 | 7,7 | 11,9 | 17,8 |
|
180 | 1,8 | 3,6 | 5,3 | 8,6 | 13,4 | 20 | SMPHPVC 250/800 |
200 | 1,8 | 4 | 5,9 | 9,6 | 14,9 | 22,3 | (75-250 mm) |
225 | 1,8 | 4,5 | 6,6 | 10,8 | 16,7 | 25 |
|
250 | 2 | 4,9 | 7,3 | 11,8 | 18,6 | 27,8 |
|
280 | 2,3 | 5,5 | 8,2 | 13,4 | 20,8 | – | SMPHPVC 500/1000 |
315 | 2,5 | 6,2 | 9,2 | 15 | 23,4 | – | (110-500 mm) |
355 | 2,9 | 7 | 10,4 | 16,9 | 26,3 | – |
|
400 | 3,7 | 7,9 | 11,7 | 19,1 | 29,7 | – |
|
450 | 3,6 | 8,9 | 13,2 | 21,5 | – | – | SMPHPVC 630/1200 |
500 | 4 | 9,8 | 14,6 | 13,9 | – | – | (250-630 mm) |
| 6 | 12,4 | 20,7 | – | – | – |
|
Vacuum Calibration and Spray Cooling Tanks
Vacuum Tanks (Tables) and Spray-Cooling Tanks are subject to extreme loads due to varying temperature and moisture conditions in the production line. Vastly improved production technologies, coupled with corrosion resistant materials, allow HMG extrusions tanks to provide maximum productivity and returns at the lowest possible costs.
We reserve the right to amend any specifications without notice due to new development
| Vacuum Calibration Tank – Pipes | SMVST | SMVST | SMVST | SMVST | SMVST | LUMEN | LUMEN | LUMEN | LUMEN |
| 100 | 160 | 300 | 450 | 630 | 120LD33 | 130LD33 | 150LD33 | 150LD33 | |
| Pipe Diameter Range (mm) | 15 – 110 | 63 -160 | 110-300 | 200-500 | 315-630 | 120mm | 130mm | 150mm | 150mm |
| Length of Spray (mm) | 6000 | 6000 | 6000 | 6000 | 6000 | 90 | 95 | 90 | 120 |
| No. of Spray Pipes | 4 | 4 | 4 | 6 | 6 | 56 | 65,0 | 90 | 90 |
| Vacuum Pump Capacity (kW) | 3 x 1 | 3.7 x 1 | 3 x 2 | 3.7 x 2 | 5.5 x 2 | 5 | 5 | 6 | 6 |
| Water Pump Capacity (kW) | 5,5 | 5,5 | 7,5 | 7,5 | 10 | 280 | 132 | 315 | 400 |
| Drive Motor Capacity (kW) | 0,75 | 0,75 | 1,5 | 1,5 | 1,5 | 9 | 10 | 12 | 12 |
| Center Height (mm) | 1000 -1100 | 1000 – 1100 | 1000-1100 | 1000-1200 | 1100-1200 | 800 | 600 | 1000 | 1200 |
We reserve the right to amend any specifications without notice due to new development
| Spray Tank – Pipes | SMST | SMST | SMST | SMST | SMST |
| 100 | 160 | 300 | 450 | 630 | |
| Pipe Diameter Range (mm) | 15 – 110 | 63 -160 | 110-300 | 200-500 | 315-630 |
| Length of Spray (mm) | 6000 | 6000 | 6000 | 6000 | 6000 |
| No. of Spray Pipes | 4 | 4 | 4 | 6 | 6 |
| Water Pump Capacity (kW) | 4 | 4 | 5,5 | 5,5 | 7,5 |
| Drive Motor Capacity (kW) | Optional | ||||
| Center Height (mm) | 1000 -1100 | 1000 – 1100 | 1000-1100 | 1000-1200 | 1100-1200 |
| Center Height (mm) | 1100-1200 | 800 | 600 | 1000 | 1200 |
We reserve the right to amend any specifications without notice due to new development
Vacuum Calibration Table – Profile | SMCT | SMCT | SMCT | SMCT |
| 300 | 500 | 700 | 1000 |
Length of Spray Tray (mm) | 4000 | 6000 | 6000 | 6000 |
Length of Water Tray (mm) | 500 | 800 | 1000 | 1000 |
Travel Motor | 1 | 1 | 1 | 1 |
Vacuum Pump Capacity (kW) | 2.2 x 2 | 2.2 x 2 | 4.0 x 2 | 4.0 x 3 |
Water Pump Capacity (kW) | 1.5 x 1 | 2.2 x 1 | 1.5 x 2 | 2.2 x 2 |
Hand Wheel for right/left Adjustment | 2 | 2 | 2 | 2 |
Water Nozzles | 15 | 30 | 40 | 50 |
Vacuum Nozzles | 15 | 30 | 40 | 50 |
Height Adjustment (mm) +/- 100 | 1000 | 1000 | 1000 | 1000 |
Length (mm) | 4000 | 6000 | 6000 | 6000 |
Width (mm) | 450 | 700 | 900 | 1300 |
Haul-Off For Pipes and Profiles
HMG extrusions heavy-duty and precisely speed controlled Haul-Off Machines can be used for both pipes as well as profile extrusion.
We reserve the right to amend any specifications without notice due to new development
| HAUL-OFF Pipes | ||||||
| MODEL | SMHC 75 | SMHC 110 | SMHC 160 | SMHC 250 | SMHC 500 | SMHC 630 |
| Pipe Range (mm) | 15 – 75 | 20 – 110 | 20 – 160 | 63 – 250 | 160 – 500 | 315 – 630 |
| Motor Power (kW) | 1.5 x 2 | 4 x 2 | 5.5 x 2 | 7.5 x 4 | 10 x 4 | 15 x 6 |
| Tracks | 2 | 2 | 2 | 4 | 4 | 6 |
| Contact Length (mm) | 1500 | 1500 | 1500 | 1600 | 1800 | 2200 |
| Speed (m/min.) | 0.8 – 15 | 0.8 – 8 | 0.8 – 8 | 0.5 – 3 | 0.3 – 3 | 0.1 – 1 |
| Maximum Force (kN) | 15 | 15 | 15 | 40 | 56 | 60 |
| Dimension (mm) | 1600×1000 x1300 | 1700×1000 x1300 | 2200x1000x1550 | 2200×1100 x1600 | 3400×1700 x1920 | 3790×1700 x1920 |
| Centre Height (mm) | 1000-1100 | 1000-1100 | 1000-1100 | 1100-1100 | 1100-1200 | 1100-1200 |
We reserve the right to amend any specifications without notice due to new development
| HAUL-OFF Profiles | |||
| MODEL | SMHC 75 | SMHC 110 | SMHC 160 |
| Profile Size – Width x Length (mm) | 80 – 100 | 120 – 100 | 180 – 160 |
| Contact length (mm) | 1500 | 1500 | 1500 |
| Tracks | 2 | 2 | 2 |
| Motor (kW) | 1.5 x 2 | 4.0 x 2 | 5.5 x 2 |
| Speed (m/min.) | 0.8 – 15 | 0.8 – 8 | 0.8 – 8 |
| Maximum Force (kN) | 15 | 15 | 15 |
| Centre Height (mm) | 1000-1100 | 1000-1100 | 1000-1100 |
Cutting Units For Pipes and Profiles
HMG extrusions Saws are designed with a very robust framework to ensure vibration-free cuts. Special features include a pneumatic system for clamping and tracking, dust extraction, collectors, and direct coupling between motor and cutter.
We reserve the right to amend any specifications without notice due to new development
SAWS STRAIGHT CUTTING | Pipe Range | Profile Size | Motor | Cutting Type | Travel Length | Dimension | Centre Height |
– Pipes / Profile | (mm) | (mm) | (kw) | ( Fr Bottom Up ) | (mm) | (mm) | (mm) |
SMCS 75 | 15 – 75 | 100 x 80 | 1,5 | Saw Cut | 1500 | 1700x1000x1300 | 1000-1100 |
SMCS 110 | 20 -110 | 120 x 100 | 2,2 | Saw Cut | 1500 | 2200x1000x1550 | 1000-1100 |
SMCS 160 | 32 – 160 | 180 x 160 | 3,7 | Saw Cut | 1800 | 2200x1000x1550 | 1000-1100 |
We reserve the right to amend any specifications without notice due to new development
PLANETARY CUTTING UNITS | Pipe Range | Motor | Travel | Travel Motor | Travel Length | Dimension | Centre Height |
| (mm) | (kw) | Type | (kw) | (mm) | (mm) | (mm) |
SMPCS 160 | 50 – 160 | 2,2 | Pneumatic | 0,55 | 1800 | 2200x1000x1550 | 1000 – 1100 |
SMPCS 250 | 90 – 250 | 2,2 | Motorized | 0,55 | 1800 | 2600x1500x1700 | 1000 – 1100 |
SMPCS 315 | 110 – 315 | 2,2 | Motorized | 0,75 | 1800 | 3400x1700x1920 | 1100 – 1200 |
SMPCS 500 | 160 – 500 | 3,7 | Motorized | 0,75 | 1500 | 2200x1000x1550 | 1100 – 1200 |
SMPCS 630 | 315 – 630 | 3,7 | Motorized | 0,75 | 1500 | 3800x2400x2200 | 1100 – 1200 |
We reserve the right to amend any specifications without notice due to new development
SWARFLESS CUTTING UNITS | Pipe Range | Motor | Travel | Saw Arm | Travel Length | Dimension | Centre Height |
– Polyolefin Pipes | (mm) | (kw) | Type | Powered by | (mm) | (mm) | (mm) |
SMSCS 63 | 20 – 63 | 1,5 | Pneumatic | Pneumatic | 1500 | 1600x1000x1300 | 1000 – 1100 |
SMSCS 110 | 20 -110 | 1,5 | Pneumatic | Pneumatic | 1500 | 2000x1000x1500 | 1000 – 1100 |
SMSCS 160 | 63 – 160 | 3 | Pneumatic | Pneumatic | 1800 | 2200x1000x1550 | 1000 – 1100 |
SMSCS 250 | 90 – 250 | 4 | Pneumatic | Hydraulics | 1800 | 3200x1700x1920 | 1000 – 1100 |
SMSCS 315 | 110 – 315 | 4 | Pneumatic | Hydraulics | 1800 | 3400x1700x1920 | 1100 – 1200 |
SMSCS 500 | 160 – 500 | 5,5 | Pneumatic | Hydraulics | 1800 | 2200x1000x1550 | 1000 – 1200 |
SMSCS 630 | 315 – 630 | 5,5 | Pneumatic | Hydraulics | 1800 | 3800x2400x2200 | 1100 – 1200 |
We reserve the right to amend any specifications without notice due to new development
HIGH SPEED FLY CUTTER | Pipe Range | Motor | Travel | Saw Arm | Travel Length | Speed | Centre Height |
– Pipes | (mm) | (kw) | Type | Powered by | (mm) | (m/min) | (mm) |
SMFCS 63 | 15 – 63 | 1,5 | Servo Drive | Hydro Pneumatic | 1800 | 30 | 1000 – 1100 |
SMFCS 160 | 50 – 160 | 2,2 | Servo Drive | Hydro Pneumatic | 1800 | 20 | 1000 – 1100 |
Belling Machines
We offer a complete range of Inline Belling Machines for PVC / PP pipes up to 630 mm, Dual and 4-Strand pipe production. The high-speed machines are capable of matching any extruder output, giving superb quality sockets and bell ends.
The high-speed jerk-free motion of all moving parts between heating and socketing station allows for high-speed socketing. Single and double heating stations allow for gentle heating, with no thermal damage to the pipe.
We reserve the right to amend any specifications without notice due to new development
MODEL | SMBM-160 | SMBM250 | SMBM400 | SMBM630 | SMBM1000 |
| SMRBM-160 | SMRBM250 | SMRBM400 | SMRBM630 | SMRBM1000 |
Diameter (mm) | 40 – 160 | 50 – 250 | 160 – 400 | 315 – 630 | 500 – 1000 |
Pipe Length (m) | 3 – 8 | 3 – 8 | 4 – 8 | 4 – 8 | 6 – 8 |
Hydraulic Pressure | 5 bar | 6.3 bar | 6.3 bar | 8.0 bar | 8.0 bar |
Comp. Air Pressure | 6 bar | 6 bar | 6 bar | 6 bar | 6 bar |
Water Pressure | 4 bar | 4 bar | 4 bar | 4 bar | 4 bar |
Total Power (kw) | 18 | 18 | 25 | 32 | 50 |
Total Weight (kg) | 2300 | 2500 | 3000 | 3500 | 8000 |
Size (L x W x H ) | 7000 x 1530 x 1963 | 7300 x 1730 x 1950 | 7900 x 2140 x 2125 | 8423 x 2970 x 2650 | 10000 x 4600 x 2570 |
Production Speed | 45s – 500s | 50s – 600s | 60s – 900s | 150s – 1200s | 500s – 2500s |
Forming Mode | With pressurized cylinder ( or vacuum pump ) and expandable belling molds | ||||
Cooling Mode | Water – Cooled | ||||
Mandrel Material | Made of 3Cr13 for Collapsible Core and 40Cr for Die Block | ||||
Pulverizer
HMG Extrusions are able to offer 2 types of Pulverizer models which work by means of discs to achieve particle sizes of 300 microns which can pulverize U-PVC pipes, profiles granules, foam and film flakes. The estimated output, depending on the material and micron size, will be between 20–300 kg/h.
Specifics:
- Easy maintenance,
- Higher Output
- Low Power consumption
- Air Blower and Silo System
- Material Sieve unit
- Filter system & Control Panel
We reserve the right to amend any specifications without notice due to new development
MODEL | Output | Motor | Disc Diam. | Rotor | Station | Disc Speed | Blower | Sieve | Material |
| kg/hr. | (kw) | (mm) | knife | Knife | (rpm) | (kw) | (kw) | Separator |
SMTM 500 | 150 | 37 | 500 | 24 | 12 | 3800 | 4 | 0,75 | 0,75 |
SMPM 500 | 300 | 55 | 500 | 50 | 50 | 4000 | 5,5 | 1,5 | 0,75 |
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